A Glimpse Inside the Workshops of the World’s Finest Panama Hat Makers


At the onset of the coronavirus pandemic, with journey restrictions in place worldwide, we launched a brand new sequence — The World Through a Lens — during which photojournalists assist transport you, just about, to some of our planet’s most stunning and intriguing locations. This week, Roff Smith shares a set of images from the workshops of hat artisans in Ecuador.


Creamy as silk, costlier by weight than gold, the colour of high quality previous ivory, a Montecristi superfino Panama hat is as a lot a piece of artwork as it’s of trend. The best specimens have greater than four,000 weaves per sq. inch, a weave so high quality it takes a jeweler’s loupe to rely the rows. And each single one of these weaves is finished by hand. No loom is used — solely dexterous fingers, sharp eyes and Zen-like focus.

“You cannot allow your mind to wander even for a second,” says Simón Espinal, a modest, soft-spoken man who’s regarded by his friends as the best dwelling weaver of Panama hats, presumably the best ever. “When you are weaving it is just you and the straw.”

Mr. Espinal’s hats common round three,000 weaves per sq. inch — a fineness few weavers have ever even approached. His greatest has simply over four,200 weaves per sq. inch and took him 5 months to weave.

The 52-year-old Ecuadorean is one of a dwindling quantity of elite Panama hat weavers, almost all of whom dwell in Pile, an obscure village tucked away in the foothills behind Montecristi, a low-slung city about 100 miles up the coast from Guayaquil.

I turned inquisitive about the hats about 15 years in the past, fairly by chance, once I examine straw hats that might price hundreds of dollars. Intrigued, I started researching the hats, made a visit to Ecuador — the place all true Panama hats are woven — and found this curious, and gently anachronistic world of the hat weavers of Montecristi.

Although the weaver is the star of the present, the making of a Montecristi is a collaborative artwork. After the weaver has completed his or her half, the uncooked hat physique passes by means of the palms of a tag-team of specialist artisans whose titles — the rematador, the cortador, the apaleador and the planchador — lend the making of a Montecristi Panama hat one thing of the hot-blooded formality of the bullring. (The time period rematador is drawn instantly from bullfighting: There, it’s the finisher, one who “performs some act that will provide an emotional or artistic climax,” as Hemingway describes it in “Death in the Afternoon.”)

In Montecristi, the rematador is the specialist weaver who performs the sophisticated again weave to seal the brim, thereby bringing to a creative shut the weaving part of the hat’s creation. After that, the extra straw is trimmed away by the cortador, who then offers the hat the closest of shaves with a razor blade to trim away any burrs in the straw.

“Sometimes, when I am cortador-ing, I come across a straw that has become discolored or has not been woven correctly,” says Gabriel Lucas, one of Montecristi’s prime ending artisans, as he performs a fragile operation on a high quality hat that can be price hundreds when it’s completed. “We call these hijos perdidos — the lost straws. I have to carefully cut them out and weave in a new straw to replace it.”

After it has been correctly barbered, the hat is pounded with a hardwood mallet by the apaleador to assist mattress the fibers, then briskly ironed by the planchador to offer it the correct quantity of stiffness in preparation for the closing stage: blocking, or the sculpting by hand of the unformed hat into its recognizable kinds: fedora, optimo, plantation.

Panama hats are uniquely Ecuadorean, regardless of their curious misnomer. The time period “Panama hat” has been in use since at the least the 1830s, and happened as a result of the hats had been usually offered in buying and selling posts on the Isthmus of Panama, which was a transport crossroads lengthy earlier than the canal was constructed. The identify was popularized throughout the California gold rush, when tens of hundreds of prospectors handed by means of Panama on their strategy to the diggings, many of them selecting up a hat alongside the approach.

Panama hats turned much more firmly mounted in the in style creativeness after the Paris Exposition in 1855, when a Frenchman who had been dwelling in Panama offered Napoleon III with a finely woven hat. His Highness beloved the hat and wore it all over the place.

Then, as now, celebrities set the tone in the trend stakes, and no one was extra A-list than the Emperor of France. Silky high quality Panama hats for spring and summer season turned de rigueur amongst the wealthy and well-known. King Edward VII is claimed to have instructed his hatter to spare no expense however get him the best Panama obtainable. Fabulous sums had been paid by him and others for the greatest hats. A Talk of The Town article in The New Yorker from July 1930 describes a $1,000 Panama — around $16,000 today — on display at Dobbs hat store in the city. Florenz Ziegfeld was discussed as a likely buyer.

Their output is necessarily small, and that of the elite weavers in Pile smaller still. In a good year, Simón Espinal might make three hats.



Source link Nytimes.com

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